Factory and production process
Guaranteed quality of processed products
In 2020, we began construction of a factory for the production of hulled lentils and hulled sunflower seeds, which was successfully put into operation in 2022.
We guarantee the high quality of our products through modern processing technologies and certified quality systems:
- Air-sieve cleaning and gravity separation for exceptional purity
- Optical sorting via a 10-channel COLOR SORTER with a capacity of 10 tons per hour, guaranteeing 99.99% purity.
- Precise calibration according to customer requirements
- Automatic packaging system for bags from 5 kg to 500 kg, including big bags from 500 to 1500 kg
- Successfully implemented HACCP system for strict food safety control and consistent quality
- International FSSC 22000 certificate confirming our commitment to complying with the highest standards for food safety management and continuous improvement of production processes
Peeling. Cleaning. Packaging.
The processing process in our factory goes through several high-tech stages:
1. Cleaning and calibration
The raw material passes through air sieve separators and gravity tables to separate dust, light seeds, and impurities. It is then calibrated using specialized sieves that separate the seeds by size for homogeneity and compliance with customer requirements.
2. Peeling
Specialized machines are used to carefully remove the husks from the lentils and sunflower seeds. The result is a kernel with excellent structure and high purity.
3. Polishing and sorting
The product is polished with water, which improves its appearance and removes small residues. It then passes through an optical sorter, which automatically removes defective grains and foreign elements.
4. Packaging
The finished product is packaged in bags ranging from 5 to 500 kg or in big bags. The process is fully automated and includes precise dosing and weight control.
QUALITY CERTIFICATES
We have implemented internationally recognized food safety management systems.
In order to increase trust, control the production process and ensure consistently high quality of the products we offer, we have implemented internationally recognised food safety management systems.
These allow us to monitor and optimise every step of the production cycle – from raw materials to the final product.
HACCP
A system for analyzing hazards and controlling critical points, ensuring food safety at every stage of production.
FSSC 22000
An international standard for food safety management based on ISO 22000, which ensures consistency, reliability, and improvement of production processes. An international standard for food safety management based on ISO 22000, which ensures consistency, reliability, and improvement of production processes.
